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Archive for the ‘Toyota’ Category

Probability

Wednesday, February 24th, 2010

Let’s assume I offered to sell you a house in an area known for its street crime. And to assure you that it was a good deal, I informed you that the probability is slim that you will have any problems. Would you buy the house? Probably not. Why? Because there are some risks you simply want to avoid.

If I was attempting to sell you a car and told you, “there is a slim probability that you might experience uncontrollable acceleration” - would you buy it? Probably not.  Because you likely enjoy life, and want to feel safe in your car. But what if you already own the car and find out that there is a slim probability that you might experience uncontrollable acceleration - does this make you feel better?

Well in the congressional panel yesterday, Jim Lentz, Toyota’s top U.S. sales executive essentially told Toyota owners to feel good about their Toyota investment because there was only a slim probability that you might experience uncontrollable acceleration. Jim Lentz, stated that Toyota plans to install an electronic program that allows the brake to override the throttle on some vehicles. And for those that don’t qualify,Lentz stated, ”the probability is slim” that they would have any problems. Furthermore, Lentz inferred that electronics could still be at the root of some unintended acceleration problems.

Toyota has a huge credibility and trust challenge going forward. Everyday, Toyota is making things worse and they can’t figure out how to overcome it. When Mr. Lentz was asked why Toyota had moved away from a business model that prized quality and openness, he offered a simple explanation: “We lost sight of our customers.”

And maybe this is the simple and heart wrenching challenge facing many companies today. “We simply lost sight of our customers.”

The answer going forward is simple Mr Lentz, isn’t it?

Safety, Quality & Transparency

Tuesday, February 23rd, 2010

Mr. Akio Toyoda, President of the Toyota Motor Company has been embroiled in controversy and fingerpointing for several months now. Today he sits in front of a U.S. Congressional hearing to defend his company and protect its future. As a prelim to this event, Mr. Toyoda had an Op-Ed piece published in the Wall Street Journal yesterday, titled Back to Basics for Toyota - it’s worth reading. If you’ve read my blog before and its numerous articles, its worth delving into Mr. Toyota’s position.

Mr. Toyoda’s Op-Ed piece is telling, because it gives us a peek into what he is thinking, and how Toyota will attempt to reinvent itself going forward. Therefore, I went through the article and did a simple word count for the words Safety, Quality and Transparency. This is what I found.

Safety: 10 times
Quality: 6 times
Transparency: 2 times

From this, it’s apparent that Safety is what is on the mind of Toyota’s customers and repairing the safety issue is “Job 1.” And the way to solving the safety issue (rebuilding trust) is through quality, which has historically been a core strength of Toyota. However the means to addressing the safety issue is by creating a culture of transparency. This is the feedback loop that enables Toyota’s engineers to design safer systems. Yet transparency is only listed twice. They are:

1st mention - 2nd paragraph: The first step is taking care of vehicles on the road today. But it also means making even safer vehicles in the future—and being more open and transparent about any safety issues that arise.

2nd mention - next to last paragraph: In short, I pledge that Toyota will set a new standard for transparency and speed of response on safety issues. 

This Op-Ed piece focuses on safety and quality, and only touches on the issue of transparency. Yet as recent reports have implicated, its the transparency issue that is at the heart of the Toyota Safety and Quality problem. And the lack of transparency is directly tied to the Japanese culture, which it doesn’t address. How will Mr. Toyoda create a culture of transparency? What does this mean? What systems will be put in place? Without a culture of transparency, it suggests that Toyota is ripe for silent problems (problems that are being avoided, neglected, go about unnoticed or are being intentionally silenced) into the future.

Bottom Line: Toyota needs to implement processes and procedures to deal with the silent problems inside the Toyota organization. It’s interesting, they have the system in place in their manufacturing plants today, and is core to their historical strength in quality and safety. Now they need to implement a similar process inside the management and leadership ranks at Toyota. And as I noted in my book, silent problems can be the most destructive problems of all. 

What do you think? Can Akio Toyoda do better?

 

Toyota Intentionally Silenced Problems

Monday, February 22nd, 2010

The news is out. Not necessarily a surprise though. Yes, Toyota has been caught intentionally silencing problems. In my book, I refer to the avenue Toyota pursued as the Icebox Silent Problem approach. The book states, “These problems aren’t being resolved. They’re simply being micromanaged inside an icebox where anyone threatening to leak them are frozen out.” Well yesterday, it was confirmed that Toyota had intentionally silenced problems - i.e. an Icebox Silent Problem.

TOKYO (MarketWatch) — A U.S. congressional investigation into Toyota Motor Corp. has turned up documents revealing that the auto maker saved more than $100 million through negotiations with U.S. safety regulators that helped limit an equipment recall in 2007, according to news reports Monday.

The more than $100 million in savings touted by Toyota officials were listed under the title of “Wins for Toyota-Safety Group,” and Toyota officials highlighted them as a key company achievement in 2009, the reports said, citing documents obtained by U.S. congressional investigators.

To Toyota’s dismay, they find themselves with some nefarious company in the icebox. For instance, Peanut Corporation of America, Enron, Worldcom, and Bernie Madoff being just a few.

Toyota is losing ground in their ability to regain their credibility and sales momentum. Almost everyday a new, more damaging revelation is hitting the front page of the news. And my best guess is, Toyota is not going to recover from this anytime soon - if ever. Inside Toyota,  fingerpointing, blame and accusations are likely an everyday occurrence. They’re imploding from the outside - in. Moral and productivity is likely dismal. The true cost of Toyota’s silent problem debacle will likely exceed $50 Billion before its over (cost of recalls, lost sales, stock price erosion, lawsuit liability…).

Bottom Line: Don’t be surprised if Toyota is forced to file for bankruptcy before its all said and done. This story is likely to get worse from here.

Toyota and the Fish

Tuesday, February 16th, 2010

There is an old saying that ”A fish rots from the head down.” This saying gets to the heart of why and where many organizations fail. This of course being leadership. As the Toyota story continues to unfold, I’ve been pondering from where is the Toyota fish rotting? From the head (corporate & leadership), from the tail (dealers), or from the midsection (manufacturing & engineering)? Let’s take a brief look at some of these areas.

  • Without a doubt, Toyota’s manufacturing system has been untouched. It continues to be the crown jewel.
  • In most respects, even engineering hasn’t been implicated. Granted, Toyota’s problems have ties to engineering, but engineering doesn’t appear to be at fault. The reason being, engineering is dependent on continuous and timely feedback so it can adjust, refine and improve the system. It’s apparent that engineering has been every bit as much in the dark about Toyota’s problems as is the customer.
  • And what about Toyota’s dealers? Although there have been stories of arrogance (Toyota is the best…), it doesn’t appear that dealers have been at the source of the problem. Maybe somewhat complacent, but not the source.

So where does the root of Toyota’s problems lie? Here I started to compress every news article I’ve read over the past couple of months (and believe me, it is a long list). After a few days of pondering the answer, problem identification is becoming clear, it’s the corporate mothership and its leadership. Yes, a fish rots from the head down seems to apply. Let me present a few of the scenarios at play here.

  1.  In today’s Wall Street Journal, they have a story titled “Toyota Woes Put Focus On Black Box.” The story delves into the black box (similar to the black box of an airplane) that sits inside every car and how Toyota defies releasing the information that lies within. The WSJ goes on to state, “U.S. auto makers General Motors Co., Ford Motor Co. and Chrysler Group LLC have provided their black-box data formats to Bosch Diagnostics, a unit of German auto supplier Robert Bosch GmbH that makes tools that download crash logs from vehicles made by those auto makers. Those tools are widely used by police, crash investigators and attorneys, and the auto makers don’t question the accuracy of the data retrieved with them.”
  2. Toyota has been dragging their feet. “Toyota’s relationship with industry regulators, as The New York Times, was a “kabuki dance” that even involved an unprecedented trip to Japan by National Highway Traffic Safety Administration Secretary Ray LaHood. Toyota execs were reportedly “dragging things out” and “offering excuses that didn’t make any sense.”
  3. Another WSJ article discusses the Japanese culture and its relation to the problem. “In Japan there is a proverb, “If it stinks, put a lid on it.” Alas, this seems to have been Toyota’s approach to its burgeoning safety crisis, initially denying, minimizing and mitigating the problems involving brakes that don’t brake and accelerators that have a mind of their own. President Akio Toyoda, grandson of the founder, was MIA for two weeks and the company has appeared less than forthcoming about critical safety issues, risking the trust of its customers world-wide.”

As stated earlier, the where does the fish rot scenario is an important question to answer, because it is the starting point from which change must occur. My analysis points to Toyota corporate and its leadership team as the problem, since they’ve been the willing agents that have embraced silent problems along the way. And this creates a significant challenge to Toyota, and their recovery. How can an organization change, now that the rules of the game are quickly changing. How can a culture or secrecy be transformed to one of transparency overnight? How can an organization of complexity be transformed into one of simplicity? How can an organization that conforms evolve into an organization that is agile and willing to speak up?

These are the issues facing Toyota and is why Toyota’s future is so uncertain.

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